Planned preventative maintenance, abbreviated as PPM is also referred to as planned or scheduled maintenance. It is a unique maintenance strategy in which preemptive measures are taken in advance to reduce the risk of emergency breakdowns. Today the majority of industries have become mechanised to achieve more precise and rapid results. 

Around 80% of manufacturing companies have suffered from a massive and unplanned breakdown at some point. Sudden tuning out of wire, depletion of resources, and glitch in machinery typically lead to partial or complete failures. To avoid such malfunctioning it is necessary to have a scheduled maintenance system. In PPM, all the maintenance tasks involved are pre-arranged and documented regularly. This way all the resources such as labor and mechanical parts are sufficient to support the process of manufacturing.

There are two main objectives of planned preventative maintenance. The first is to reduce the equipment maintenance cost and downtime. While, the second aim stresses more on increasing the equipment efficiency, life span, and labor safety. So to run your business with ease, it is imperative to have a scheduled maintenance system functional at the workplace.

To say PPM has become one of the vital requirements for business owners won’t be wrong. So here is some information that might help you understand better about PPM:

Types of Preventative Maintenance:

PPM has been further classified based on numerous factors like time, usage, type of machinery, and the rest.

Calendar-based PPM:

Typically referred to as time-based PPM is the type of planned maintenance that concentrates more on forming maintenance schedules. These schedules can be monthly or annual as per the manufacturer’s compliance with time. Time-based PPM modules are generally formulated for regular inspection and cleaning of machinery. For instance, cleaning air outlets to assure that the air circulating in the production area is safe for inhalation.

PPM Based On Usage:

Certain pieces of machinery are used extensively in the manufacturing of a product. It is prudent to keep track of the operational hours especially when it has operated beyond its optimum running capacity. Through this way, we can determine the teething troubles that may cause a significant loss if left untreated. In addition to this, PPM based on usage enhances the life expectancy of mechanical pieces of equipment.

How Much Does It Cost To Create And Implement A PPM System?

This question cannot be answered with certainty as the figures may vary depending on various factors. Businesses that have large-scale production lines have more labor as well as types of machinery. Such commercial or departmentalised companies require a meticulous and effective PPM service. So the higher the number of running equipment the higher will be the cost of maintenance. However, one should always go for those PPM schemes that do not deplete the company’s resources and budget. 

So whether you are a resident of High Wycombe or your company is established in this area contact Anthony Paul Maintenance Ltd. It is a family-owned company that offers effective PPM services at a very cost-effective rate.